LOCATION
Houston, TX
Ellington Airport
CUSTOM PROJECTS CASE STUDY
A custom monument sign for Houston’s next frontier.
Federal Heath manufactured and installed the custom monument sign at Houston Spaceport, creating a distinctive entrance for the Houston Airport System’s commercial spaceport at Ellington Airport. Texas Sterling-Banicki, the heavy civil construction company awarded the spaceport’s design-build contract, selected Federal Heath for the signage project.
The monument brings together the HOUSTON SPACEPORT letterset, sweeping contrails, and a jet airplane sculpture. Its scale and aviation-inspired form give the entrance a recognizable identity. Federal Heath brought established airport signage experience to the project, following work at George Bush Intercontinental Airport, Ellington Airport, and William P. Hobby Airport.
LOCATION
Ellington Airport
SCALE
Overall monument footprint
HEIGHT
To the top of the jet airplane
SERVICES
Custom monument signage
CUSTOM AIRPORT SIGNAGE
The Houston Spaceport monument required custom fabrication on a substantial scale. The contrails and letterset base span an overall footprint of 55 feet 3 inches by 36 feet 9 inches, with the jet airplane reaching 16 feet 7 inches high.
The structure uses steel with painted aluminum cladding for the contrails and airplane. Half-inch-wall structural steel pipe was custom ordered and rolled by the steel supplier, and the project required U.S. domestic steel.
Because foundations were outside Federal Heath’s contract scope, accurate coordination with the general contractor was essential. Federal Heath shipped custom templates for the contrail footers and the letterset base foundation. These templates helped the contractor position the footers and drill the foundation holes to align with the sign.
Video updates during construction kept the client informed as work progressed. Careful planning, communication, and teamwork brought the fabricated elements together at the Houston Spaceport entrance.
Explore the completed monument, entrance signage, and work during construction.
“As a General Contractor, Texas Sterling-Banicki wants a responsive and responsible partner who staffs the work with professionals who will build safely, will maintain schedule, and who brings value to the team. Federal Heath demonstrated those traits and have created an exceptional product.”
DONALD R. DAVIS
Vice President, Texas Sterling-Banicki JV LLC
From airport entrances to community gateways, Federal Heath helps bring custom signage projects to life through manufacturing and installation.